--- title: "Carton Flow Rack in Lehi, UT" url: https://saltlakecitypalletrack.com/service-area/lehi/carton-flow-rack description: "Plan Lehi case picking with gravity-fed lanes, rear replenishment, and checked rack connections. Discuss your layout at (801) 942-0493." lang: en --- Image: Carton Flow Rack system inside a Utah warehouse (https://saltlakecitypalletrack.com/__l5e/assets-v1/802b5b3f-73dd-4bf8-9286-2e0de2f059ad/reference-carton-flow-hero.jpg) Lehi, Utah # Carton Flow Rack in Lehi, UT Carton flow rack in Lehi brings cases and totes toward the picking face on inclined roller lanes, giving active inventory a defined path from replenishment to selection. For hardware distribution, consumer brands, and light assembly, the starting question is which products move repeatedly through the same picking positions. Separate those active products from full-pallet reserves before planning the layout. Record container dimensions, loaded weights, order patterns, and replenishment quantities. A lane should hold a useful working supply without dedicating excessive frontage to slow sellers or forcing staff to refill popular items during every picking round. (801) 942-0493 ## Carton flow racking begins with the container Gravity moves containers along inclined rollers, but packaging determines how consistently they travel. Examine carton bottoms for seams, crushed corners, tape buildup, and sagging panels. For totes, record the underside shape rather than relying on outside dimensions alone. Representative samples reveal behavior that a product catalog cannot establish. Set lane widths around the actual container and the clearance needed for movement. Dividers keep adjacent products separated and help prevent cartons from turning across lanes. Allow for packaging variation without creating so much lateral room that smaller cases skew before reaching the picking face. Rear loading and front picking support FIFO when each lane carries the assigned product and replenishment follows the established sequence. That physical arrangement does not replace lot identification. If two batches cannot be mixed, give operators a clear separation method and instructions for exceptions. Container samples and loaded weights Order-line and replenishment history Existing frame and connection details Image: Carton flow rack with gravity wheel beds and case lanes (https://saltlakecitypalletrack.com/__l5e/assets-v1/9f5bae1f-f0e4-4d54-9286-006c74cf5061/reference-carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://saltlakecitypalletrack.com/__l5e/assets-v1/802b5b3f-73dd-4bf8-9286-2e0de2f059ad/reference-carton-flow-hero.jpg) ### Lehi planning from Pioneer Crossing to Thanksgiving Point For a Utah County operation near Pioneer Crossing or Thanksgiving Point, a first warehouse layout should explain the difference between reserve stock and active picking positions. Hardware accessories and consumer goods may share receiving space but require different lane assignments. As a division of Warehouse Equipment & Supplies Co., we bring its supplying and installing experience since 1997 to those planning conversations. hardware distribution consumer brands light assembly ## Carton flow rack checks for a workable pick module 1 ### Reach and presentation Place frequent picks where staff can see labels and reach contents without unnecessary stretching. Compare full-case removal with picking individual units from an open carton. 2 ### Replenishment access Keep the rear loading approach usable for the containers and handling equipment involved. Include space to open packaging, verify product identity, and remove empty material. 3 ### Existing rack review A retrofit requires verification of beam connections, frame condition, support details, and capacity. Similar-looking pallet rack is not evidence that a proposed flow bed will fit. 4 ### Working load Document the heaviest container and the total contents of each lane and level. Evaluate those loads with the proposed supports rather than transferring ratings from another arrangement. ## Case flow rack selection follows picking pace Use order-line history to decide which SKUs deserve multiple lanes and which belong on shelving. A fast mover may need additional frontage, while an occasional accessory may occupy less space elsewhere. Judge picking pace alongside refill effort rather than expecting gravity alone to change output. Pick modules can combine gravity-fed case positions with nearby packing or assembly work. Map the handoff between those activities, including empty-carton removal. Reserve pallet storage may remain separate so replenishment workers are not breaking down inbound loads directly in the active picking aisle. Before expanding carton flow racking, trial representative cases and totes through the proposed depth. Observe movement after partial unloading, carton removal, and rear replenishment. Adjust the specification around actual behavior, then document lane assignments so subsequent product changes receive the same review. Consumer-brand each picking Hardware accessory fulfillment Assembly component presentation Lehi warehouse storage: https://saltlakecitypalletrack.com/service-area/lehi Carton flow product overview: https://saltlakecitypalletrack.com/products/carton-flow-rack Lehi pallet flow reserves: https://saltlakecitypalletrack.com/service-area/lehi/pallet-flow-rack Lehi pushback comparison: https://saltlakecitypalletrack.com/service-area/lehi/pushback-rack Call (801) 942-0493: (801) 942-0493 ## Recent Installations Racking projects completed for warehouses across the Salt Lake City metro and Wasatch Front. Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://saltlakecitypalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://saltlakecitypalletrack.com/projects ## Build the scope around your daily picks Share your SKU list, container samples, order profile, and photographs of the intended area. For a carton flow rack proposal, include existing rack identification where a retrofit is being considered. We can discuss lane organization, rear access, installation staging, and the information still needed before equipment selection. (801) 942-0493. ### Salt Lake Pallet Rack 3556 S 5600 W Suite #1-1293 Salt Lake City, UT 84120 (801) 942-0493 Monday - Friday: 8:00 AM - 6:00 PM ## Lehi case-picking questions ### Can one lane contain different products? ### What should a Lehi hardware distributor bring to a layout review? ### Does rear loading automatically manage expiration dates? ### Can the system use existing pallet rack? ## Other Storage Services in Lehi ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://saltlakecitypalletrack.com/service-area/lehi ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://saltlakecitypalletrack.com/service-area/lehi/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://saltlakecitypalletrack.com/service-area/lehi/pallet-flow-rack ### Drive-In Rack Forklift access inside deep storage lanes for bulk inventory, with fewer access aisles. View details https://saltlakecitypalletrack.com/service-area/lehi/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://saltlakecitypalletrack.com/service-area/lehi/cantilever-rack ### Warehouse Relocation Teardown, label, coordinate transport and reinstall rack around a reviewed layout for the next building. View details https://saltlakecitypalletrack.com/service-area/lehi/warehouse-relocation ## Nearby Areas We Also Serve Our delivery and installation territory covers the Salt Lake City metro and Wasatch Front, so one team can handle multiple buildings for the same company. Carton Flow Rack in Salt Lake City: https://saltlakecitypalletrack.com/service-area/salt-lake-city/carton-flow-rack Carton Flow Rack in West Valley City: https://saltlakecitypalletrack.com/service-area/west-valley-city/carton-flow-rack Carton Flow Rack in West Jordan: https://saltlakecitypalletrack.com/service-area/west-jordan/carton-flow-rack Carton Flow Rack in Sandy: https://saltlakecitypalletrack.com/service-area/sandy/carton-flow-rack Carton Flow Rack in Murray: https://saltlakecitypalletrack.com/service-area/murray/carton-flow-rack Carton Flow Rack in Ogden: https://saltlakecitypalletrack.com/service-area/ogden/carton-flow-rack View All Service Areas: https://saltlakecitypalletrack.com/service-area ## Where We Work Located in Salt Lake City, we serve the entire Salt Lake metro and Wasatch Front with industrial pallet racks and warehouse storage solutions. ### Salt Lake Pallet Rack #### Address 3556 S 5600 W Suite #1-1293 Salt Lake City, UT 84120 #### Phone (801) 942-0493 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Lehi? Call (801) 942-0493 or request a quote and we will get a layout started. 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